Summary

The Modular Automation Market is projected to grow from USD 4.8 billion in 2024 to USD 7.0 billion in 2029; it is expected to grow at a CAGR of 7.9% during the forecasted period. The Modular Automation Market is growing worldwide due to factors like the rising demand for flexible and scalable production processes, the necessity for quick adaptation to shifting market conditions, the focus on enhancing operational efficiency and reducing downtime, and the incorporation of advanced technologies. Furthermore, the emphasis on sustainability and the capability to reuse and repurpose existing modules significantly contribute to the market's expansion.

“Modular Type Packages holds the largest market share by type during the forecasted period.”
Modular packages are poised to dominate market share by type during the forecast period. These packages offer flexibility and scalability, allowing businesses to customize automation solutions to specific needs and processes. By modularizing their systems, organizations can efficiently integrate and upgrade components such as software modules, hardware modules, and communication interfaces. This approach enhances operational efficiency and accelerates time-to-market for new products and services. As industries prioritize agility and cost-effectiveness, modular packages emerge as the preferred choice, driving growth and adoption across various sectors worldwide.

“Pharmaceutical holds the largest market share by End-user Industries during the forecasted period.”
During the forecast period, the pharmaceutical industry is expected to hold the largest market share among end-use industries in modular automation. This sector relies heavily on stringent quality control, precision manufacturing processes, and high levels of automation to ensure product safety and regulatory compliance. Modular automation solutions offer pharmaceutical companies the ability to achieve these objectives by providing flexibility in production setups, scalability to meet varying demands, and integration of advanced technologies like robotics and IoT for enhanced operational efficiency. As pharmaceutical manufacturers seek to optimize production, reduce time-to-market for new drugs, and comply with evolving regulatory standards, the adoption of modular automation is set to expand significantly, solidifying its leadership position in the market.



The study contains various industry experts' insights, from component suppliers to Tier 1 companies and OEMs. The break-up of the primaries is as follows:

• By Company Type: Tier 1 -25%, Tier 2 -40%, and Tier 3 - 35%
• By Designation: C-level Executives - 30%, Directors - 28%, and Others -42%
• By Region: North America - 37%, Europe -15%, Asia Pacific - 43%, ROW - 5%

The key players operating in the Modular Automation Market are ABB (Switzerland), Festo Inc. (Germany), Yokogawa Electric Corporation (Japan), Siemens (Germany), and HIMA (Germany).
Research Coverage:
This market research report thoroughly analyses the Modular Automation Market, categorized by type, mobility, component, end-user industry, and region. Key insights encompass identifying primary drivers and challenges influencing market growth, providing a reliable market forecast until 2029, and presenting a detailed competitive landscape analysis with key players strategically positioned in the Modular automation ecosystem.
The research covers various topics, including market size, growth trends, and industry forecasts. It delves into technology advancements, regulatory frameworks, and emerging market segments. The research often includes competitive analysis, identifying key players and their market share, and exploring factors driving or restraining market growth. This meticulous examination aims to furnish valuable insights for stakeholders to leverage opportunities and navigate potential challenges in the Modular Automation Market.
Key Benefits of Buying the Report
• Analysis of key drivers (Demand for flexibility in contemporary manufacturing sectors, Cost savings through scalability and reusability, Technological advancements driving innovation), restraints (Initial implementation challenges in integration, Concerns over compatibility between components, Security risks in connected modular systems, and Resistance to change among workforce), opportunities (Expansion into emerging industrial markets, Growing demand for customized solutions, Integration opportunities within Industry 4.0, Service and maintenance market growth), and challenges (Skills gap in modular automation expertise, Regulatory compliance complexities, Supply chain disruptions affecting production, and Addressing sustainability concerns in product development.)
• Product Development/Innovation: Detailed insights on upcoming technologies, research & development activities, and new product launches in the Modular Automation Market
• Market Development: Comprehensive information about lucrative markets - the report analyses the Modular Automation Market across varied regions.
• Market Diversification: Exhaustive information about new services, untapped geographies, recent developments, and investments in the Modular Automation Market
• Competitive Assessment: In-depth assessment of market shares, growth strategies, and product offerings of leading players in the modular automation market, such as ABB (Switzerland), Festo Inc. (Germany), Yokogawa Electric Corporation (Japan), Siemens (Germany), and HIMA (Germany).

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Table of Contents

1 INTRODUCTION 22
1.1 STUDY OBJECTIVES 22
1.2 MARKET DEFINITION 22
1.3 STUDY SCOPE 23
1.3.1 MARKETS COVERED 23
1.3.2 INCLUSIONS AND EXCLUSIONS 23
1.3.3 YEARS CONSIDERED 24
1.4 CURRENCY CONSIDERED 24
1.5 UNITS CONSIDERED 24
1.6 LIMITATIONS 24
1.7 STAKEHOLDERS 25
1.8 RECESSION IMPACT ON MODULAR AUTOMATION MARKET 25
2 RESEARCH METHODOLOGY 26
2.1 RESEARCH DATA 26
2.1.1 PRIMARY DATA 27
2.1.1.1 Key data from primary sources 27
2.1.1.2 List of key primary interview participants 27
2.1.1.3 Breakdown of primaries 28
2.1.2 SECONDARY DATA 28
2.1.2.1 List of major secondary sources 28
2.1.2.2 Key data from secondary sources 29
2.1.3 SECONDARY AND PRIMARY RESEARCH 30
2.1.3.1 Key industry insights 31
2.2 MARKET SIZE ESTIMATION 31
2.2.1 BOTTOM–UP APPROACH 33
2.2.1.1 Approach to arrive at market size using bottom–up analysis 33
2.2.2 TOP–DOWN APPROACH 34
2.2.2.1 Approach to arrive at market size using top–down analysis 34
2.3 MARKET BREAKDOWN AND DATA TRIANGULATION 35
2.4 RESEARCH ASSUMPTIONS 36
2.5 RISK ANALYSIS 36
2.6 RECESSION IMPACT 37
2.7 RESEARCH LIMITATIONS 37
3 EXECUTIVE SUMMARY 38
 
4 PREMIUM INSIGHTS 42
4.1 ATTRACTIVE OPPORTUNITIES FOR PLAYERS IN MODULAR AUTOMATION MARKET 42
4.2 MODULAR AUTOMATION MARKET IN NORTH AMERICA, BY COUNTRY AND APPLICATION 43
4.3 MODULAR AUTOMATION MARKET IN ASIA PACIFIC, BY APPLICATION 43
4.4 MODULAR AUTOMATION MARKET, BY COUNTRY 44
5 MARKET OVERVIEW 45
5.1 INTRODUCTION 45
5.2 MARKET DYNAMICS 45
5.2.1 DRIVERS 46
5.2.1.1 Rising demand for flexibility in contemporary manufacturing 46
5.2.1.2 Increasing focus of businesses on cost savings through scalability and reusability 46
5.2.1.3 Ongoing innovations due to technological advancements 47
5.2.2 RESTRAINTS 47
5.2.2.1 Requirement for high initial investment, specialized training, and interdepartmental coordination 48
5.2.2.2 Compatibility issues 48
5.2.2.3 Cybersecurity concerns 48
5.2.3 OPPORTUNITIES 49
5.2.3.1 Rapid industrialization in developing nations 49
5.2.3.2 Growing demand for customized solutions 49
5.2.3.3 Integration of modular automation systems within Industry 4.0 frameworks 50
5.2.3.4 Constant demand for support and maintenance services by end users 50
5.2.4 CHALLENGES 51
5.2.4.1 Shortage of expertise in modular automation skills 51
5.2.4.2 Complexities associated with regulatory framework 52
5.2.4.3 Supply chain disruptions 52
5.2.4.4 Addressing sustainability concerns in product development 52
5.2.4.5 Resistance to change 53
5.3 VALUE CHAIN ANALYSIS 54
5.4 ECOSYSTEM ANALYSIS 55
5.5 TRENDS/DISRUPTIONS IMPACTING CUSTOMERS' BUSINESSES 57
5.6 PRICING ANALYSIS 58
5.6.1 AVERAGE SELLING PRICE TREND OF KEY PLAYERS, BY HARDWARE 58
5.6.2 AVERAGE SELLING PRICE TREND OF MODULAR AUTOMATION HARDWARE,
BY REGION 59
5.7 TECHNOLOGY ANALYSIS 59
5.7.1 KEY TECHNOLOGIES 59
5.7.1.1 Industrial Internet of Things (IIoT) 59
5.7.1.2 Robotic systems 60
 
5.7.2 COMPLEMENTARY TECHNOLOGIES 60
5.7.2.1 5G connectivity 60
5.7.2.2 Edge computing 60
5.7.3 ADJACENT TECHNOLOGIES 60
5.7.3.1 Additive manufacturing 60
5.7.3.2 Augmented reality (AR) and virtual reality (VR) 61
5.8 PORTER'S FIVE FORCES ANALYSIS 61
5.8.1 INTENSITY OF COMPETITIVE RIVALRY 62
5.8.2 BARGAINING POWER OF SUPPLIERS 62
5.8.3 BARGAINING POWER OF BUYERS 62
5.8.4 THREAT OF SUBSTITUTES 63
5.8.5 THREAT OF NEW ENTRANTS 63
5.9 KEY STAKEHOLDERS AND BUYING CRITERIA 63
5.9.1 KEY STAKEHOLDERS IN BUYING PROCESS 63
5.9.2 BUYING CRITERIA 64
5.10 CASE STUDY ANALYSIS 65
5.10.1 AUTOMATED SOLUTIONS FOR ADVANCING SMALL MODULAR REACTOR (SMR) TECHNOLOGY 65
5.10.2 RESHAPING CONSUMER GOODS MANUFACTURING WITH FLEXIBLE AUTOMATION 65
5.10.3 DRIVING INNOVATION AND AUTOMATION IN EV BATTERY MANUFACTURING 66
5.10.4 REVOLUTIONIZING MEDICAL DEVICE PRODUCTION AND ENHANCING OUTPUT WITH ADVANCED AUTOMATION TECHNOLOGY 66
5.11 INVESTMENT AND FUNDING SCENARIO 67
5.12 TRADE ANALYSIS 68
5.12.1 IMPORT DATA (HS CODE 847950) 68
5.12.2 EXPORT DATA (HS CODE 847950) 69
5.13 PATENT ANALYSIS 70
5.14 KEY CONFERENCES AND EVENTS, 2024–2025 74
5.15 REGULATORY LANDSCAPE 76
5.15.1 REGULATORY BODIES, GOVERNMENT AGENCIES, AND OTHER ORGANIZATIONS 76
5.15.2 STANDARDS AND REGULATIONS 78
5.15.2.1 Standards 78
5.15.2.2 Regulations 79
6 MODULAR AUTOMATION MARKET, BY MOBILITY 81
6.1 INTRODUCTION 82
6.2 SEMI–AUTOMATIC 83
6.2.1 COMBINATION OF HUMAN JUDGMENT, DEXTERITY, AND MACHINE PRECISION TO BOOST ADOPTION 83
6.3 FULLY AUTOMATIC 83
6.3.1 NEED FOR HIGH–SPEED PRODUCTION WITH CONSISTENT QUALITY TO DRIVE MARKET 83
7 MODULAR AUTOMATION MARKET, BY OFFERING 84
7.1 INTRODUCTION 85
7.2 HARDWARE 86
7.2.1 ROBOT CONTROLLERS 88
7.2.1.1 Growing trend of automating repetitive and labor–intensive tasks to drive adoption 88
7.2.2 INPUT/OUTPUT (I/O) MODULES 88
7.2.2.1 Increasing use to convert input signals from sensors and switches into data to support segmental growth 88
7.2.3 DRIVES AND MOTORS 88
7.2.3.1 Need to convert electrical signals into mechanical motion to boost demand 88
7.2.4 SENSORS AND ACTUATORS 89
7.2.4.1 Focus on precise and reliable operation in automation to foster segmental growth 89
7.2.5 SAFETY COMPONENTS 89
7.2.5.1 Stringent regulations to ensure workplace safety to elevate adoption 89
7.3 SOFTWARE 89
7.3.1 NEED FOR AUTOMATIC RECTIFICATION OF ISSUES TO DRIVE MARKET 89
8 MODULAR AUTOMATION MARKET, BY TYPE 90
8.1 INTRODUCTION 91
8.2 MODULAR TYPE PACKAGE 92
8.2.1 ESTABLISHMENT OF UNIFORM COMMUNICATION PROTOCOLS AND INTERFACES TO BOOST SEGMENTAL GROWTH 92
8.2.2 STANDARDIZED SOLUTIONS 92
8.2.3 APPLICATION–SPECIFIC SOLUTIONS 92
8.3 MODULAR DISTRIBUTED CONTROL SYSTEM 93
8.3.1 SIMPLIFIED MAINTENANCE AND UPGRADES TO SUPPORT SEGMENTAL GROWTH 93
9 MODULAR AUTOMATION MARKET, BY APPLICATION 94
9.1 INTRODUCTION 95
9.2 PHARMACEUTICAL 96
9.2.1 NEED FOR REAL–TIME MONITORING AND CONTROL OF DRUG PRODUCTION PROCESSES TO BOOST DEMAND 96
9.3 CHEMICAL 100
9.3.1 SIGNIFICANT FOCUS OF CHEMICAL MANUFACTURERS ON ACHIEVING GREATER OPERATIONAL AGILITY TO DRIVE MARKET 100
9.4 FOOD & BEVERAGE 103
9.4.1 GREATER FLEXIBILITY AND SCALABILITY AND STRINGENT HYGIENE STANDARDS TO FUEL MARKET GROWTH 103
 
9.5 LOGISTICS & WAREHOUSING 106
9.5.1 SURGING ADOPTION OF ASRS SOLUTIONS AND ROBOTS TO SUPPORT MARKET GROWTH 106
9.6 OTHERS 109
10 MODULAR AUTOMATION MARKET, BY REGION 112
10.1 INTRODUCTION 113
10.2 NORTH AMERICA 114
10.2.1 NORTH AMERICA: RECESSION IMPACT 114
10.2.2 US 117
10.2.2.1 Rising demand for flexible and scalable automation systems
by manufacturing firms to drive market 117
10.2.3 CANADA 118
10.2.3.1 Strong focus on sustainable and smart manufacturing to fuel market growth 118
10.2.4 MEXICO 119
10.2.4.1 Adoption of Industry 4.0 to ensure improved productivity, quality, and operational efficiency to foster market growth 119
10.3 EUROPE 120
10.3.1 EUROPE: RECESSION IMPACT 120
10.3.2 GERMANY 123
10.3.2.1 Pharmaceuticals and food & beverages industries to contribute to market growth 123
10.3.3 UK 124
10.3.3.1 Escalating need for effective and adaptable manufacturing processes to drive market 124
10.3.4 FRANCE 125
10.3.4.1 Increasing investments in R&D to innovate and improve automation equipment to drive market 125
10.3.5 REST OF EUROPE 126
10.4 ASIA PACIFIC 127
10.4.1 ASIA PACIFIC: RECESSION IMPACT 127
10.4.2 CHINA 130
10.4.2.1 Increasing adoption of smart manufacturing practices to drive market 130
10.4.3 JAPAN 131
10.4.3.1 Integration of cutting–edge technologies in industrial sector to accelerate market growth 131
10.4.4 SOUTH KOREA 132
10.4.4.1 Government support encouraging smart manufacturing to boost demand 132
10.4.5 REST OF ASIA PACIFIC 133
 
10.5 ROW 134
10.5.1 ROW: RECESSION IMPACT 134
10.5.2 MIDDLE EAST 136
10.5.2.1 Increasing investments in infrastructure and industrial development projects to create opportunities 136
10.5.3 SOUTH AMERICA 137
10.5.3.1 Growing adoption of digital technologies to support market growth 137
10.5.4 AFRICA 138
10.5.4.1 Focus on sustainable and efficient manufacturing to generate lucrative opportunities 138
11 COMPETITIVE LANDSCAPE 139
11.1 OVERVIEW 139
11.2 KEY PLAYER STRATEGIES/RIGHT TO WIN, 2020–2024 139
11.3 REVENUE ANALYSIS, 2019–2023 141
11.4 MARKET SHARE ANALYSIS, 2023 142
11.5 COMPANY VALUATION AND FINANCIAL METRICS 144
11.6 BRAND/PRODUCT COMPARISON 145
11.7 COMPANY EVALUATION MATRIX: KEY PLAYERS, 2023 146
11.7.1 STARS 146
11.7.2 EMERGING LEADERS 146
11.7.3 PERVASIVE PLAYERS 146
11.7.4 PARTICIPANTS 146
11.7.5 COMPANY FOOTPRINT: KEY PLAYERS, 2023 148
11.7.5.1 Company footprint 148
11.7.5.2 Region footprint 149
11.7.5.3 Type footprint 150
11.7.5.4 Mobility footprint 151
11.7.5.5 Offering footprint 152
11.7.5.6 Application footprint 153
11.8 COMPANY EVALUATION MATRIX: STARTUPS/SMES, 2023 154
11.8.1 PROGRESSIVE COMPANIES 154
11.8.2 RESPONSIVE COMPANIES 154
11.8.3 DYNAMIC COMPANIES 154
11.8.4 STARTING BLOCKS 154
11.8.5 COMPETITIVE BENCHMARKING: KEY STARTUPS/SMES, 2023 156
11.8.5.1 Detailed list of startups/SMEs 156
11.8.5.2 Competitive benchmarking of key startups/SMEs 156
11.9 COMPETITIVE SCENARIO AND TRENDS 157
11.9.1 PRODUCT LAUNCHES 157
11.9.2 DEALS 160
11.9.3 OTHER DEVELOPMENTS 162
12 COMPANY PROFILES 163
12.1 KEY PLAYERS 163
12.1.1 ABB 163
12.1.1.1 Business overview 163
12.1.1.2 Products/Solutions/Services offered 164
12.1.1.3 Recent developments 165
12.1.1.3.1 Product launches 165
12.1.1.3.2 Deals 166
12.1.1.4 MnM view 167
12.1.1.4.1 Key strengths 167
12.1.1.4.2 Strategic choices 167
12.1.1.4.3 Weaknesses and competitive threats 167
12.1.2 FESTO 168
12.1.2.1 Business overview 168
12.1.2.2 Products/Solutions/Services offered 168
12.1.2.3 Recent developments 170
12.1.2.3.1 Product launches 170
12.1.2.4 MnM view 170
12.1.2.4.1 Key strengths 170
12.1.2.4.2 Strategic choices 170
12.1.2.4.3 Weaknesses and competitive threats 171
12.1.3 YOKOGAWA ELECTRIC CORPORATION 172
12.1.3.1 Business overview 172
12.1.3.2 Products/Solutions/Services offered 173
12.1.3.3 Recent developments 174
12.1.3.3.1 Products launches 174
12.1.3.4 MnM view 175
12.1.3.4.1 Key strengths 175
12.1.3.4.2 Strategic choices 175
12.1.3.4.3 Weaknesses and competitive threats 175
12.1.4 SIEMENS 176
12.1.4.1 Business overview 176
12.1.4.2 Products/Solutions/Services offered 177
12.1.4.3 Recent developments 179
12.1.4.3.1 Product launches 179
12.1.4.3.2 Deals 179
12.1.4.4 MnM view 179
12.1.4.4.1 Key strengths 179
12.1.4.4.2 Strategic choices 180
12.1.4.4.3 Weaknesses and competitive threats 180
 
12.1.5 HIMA 181
12.1.5.1 Business overview 181
12.1.5.2 Products/Solutions/Services offered 181
12.1.5.3 Recent developments 182
12.1.5.3.1 Product launches 182
12.1.5.3.2 Deals 182
12.1.5.4 MnM view 183
12.1.5.4.1 Key strengths 183
12.1.5.4.2 Strategic choices 183
12.1.5.4.3 Weaknesses and competitive threats 183
12.1.6 BOSCH REXROTH AG 184
12.1.6.1 Business overview 184
12.1.6.2 Products/Solutions/Services offered 185
12.1.6.3 Recent developments 187
12.1.6.3.1 Product launches 187
12.1.6.3.2 Deals 187
12.1.7 MODULAR AUTOMATION 188
12.1.7.1 Business overview 188
12.1.7.2 Products/Solutions/Services offered 188
12.1.7.3 Recent developments 189
12.1.7.3.1 Deals 189
12.1.8 ASCENTIAL TECHNOLOGIES 190
12.1.8.1 Business overview 190
12.1.8.2 Products/Solutions/Services offered 190
12.1.8.3 Recent developments 191
12.1.8.3.1 Deals 191
12.1.9 GINOLIS OY 192
12.1.9.1 Business overview 192
12.1.9.2 Products/Solutions/Services offered 192
12.1.9.3 Recent developments 193
12.1.9.3.1 Product launches 193
12.1.9.3.2 Deals 194
12.1.10 INNITI 195
12.1.10.1 Business overview 195
12.1.10.2 Products/Solutions/Services offered 195
12.1.10.3 Recent developments 196
12.1.10.3.1 Other developments 196
12.2 OTHER PLAYERS 197
12.2.1 SOJKA AUTOMATION GMBH 197
12.2.2 MESSUNG INDUSTRIAL AUTOMATION 198
12.2.3 INOVATECH AUTOMATION, INC. 199
12.2.4 ORIENTAL MOTOR USA CORP 200
12.2.5 WARD AUTOMATION 201
12.2.6 DESIGNPRO AUTOMATION 202
12.2.7 ROCKWELL AUTOMATION 203
12.2.8 SARLA TECHNOLOGIES 204
12.2.9 MODULAR AUTOMATION GMBH 205
12.2.10 ACUBEZ MODULAR AUTOMATION LTD. 206
12.2.11 HONEYWELL INTERNATIONAL INC. 207
12.2.12 TEAL 208
12.2.13 MITSUBISHI ELECTRIC CORPORATION 208
12.2.14 EMERSON ELECTRIC CO 209
12.2.15 BECKHOFF AUTOMATION 210
13 APPENDIX 211
13.1 DISCUSSION GUIDE 211
13.2 KNOWLEDGESTORE: MARKETSANDMARKETS’ SUBSCRIPTION PORTAL 214
13.3 CUSTOMIZATION OPTIONS 216
13.4 RELATED REPORTS 216
13.5 AUTHOR DETAILS 217